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OPERATIONAL OPTIMIZATION SUCCESS STORIES

O&G Horizontal Pumping Case Study

HPS Image

With no training data and limited sensors, Lone Star’s solution identified prescriptive actions to prevent future failures.

The Issue

  • Horizontal Pumping System (HPS) for wastewater injection was experiencing catastrophic failures of individual pump components.
  • Costing excessive downtime and maintenance every 4 months.

The Solution

  • HPS Prescriptive Simulation Needed: Lone Star constructed an HPS simulation that prescriptively detected long-term failures.
  • Predicted Failures to Schedule Maintenance: Simulation predicted failures as much as two weeks into the future to avoid these potentially dangerous failures.

The Results

  • Man-in-the-loop prescriptions (client preference):
    • Prevented future failures
    • Improved production pad safety
    • Saved excessive maintenance dollars & downtime.
  • Savings of ~$150,000 USD Annually: Savings per well pad and reliability improvements to justify double redundant systems (not triple).

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